OPEX Coaching Ltd

https://www.opexcoaching.co.uk

Location: LS19 7EW

What we Do

OPEX Coaching is an Operational Excellence and Continuous Improvement consultancy that partners with organisations to reduce costs, improve efficiency and build sustainable cultures of excellence. With over 55 years of combined experience, OPEX combines hands-on manufacturing expertise with a people-centred approach, helping organisations implement practical systems and develop the internal capability needed to achieve lasting performance improvements.

Markets We Serve

We have extensive experience across manufacturing sectors including automotive, food manufacturing, chemical (COMAH), glass, concrete, refrigeration and construction products, as well as distribution and complex multi-site operations. Our team has delivered results across some of the UK and Europe’s largest manufacturing organisations, with experience including Verallia, Marshalls, Denso, Epta, Treves, Mission Foods and Avery Dennison. We apply Operational Excellence principles across a range of manufacturing environments to improve performance, reduce costs and develop Continuous Improvement capability.

Our Products and Services

OPEX Coaching provides tailored Operational Excellence and Continuous Improvement consultancy, training and coaching, including:

• Operational Excellence consultancy and transformation programmes
• Operational Excellence assessments
• Lean and Continuous Improvement training
• Cost Deployment and cost-reduction initiatives
• Rapid Improvement Events (Kaizen)
• SMED/changeover reduction workshops
• Manufacturing waste assessments
• Process-focused operational assessments
• Leadership development and coaching
• Strategy deployment
• Systems and process alignment and standardisation
• Continuous Improvement and cultural transformation

Our USP

Our approach is built on real, hands-on manufacturing experience rather than textbook theory. Between our Directors, we bring over 55 years of operational and manufacturing experience, spanning shop floor to boardroom level and incorporating Toyota Production System principles. We work alongside client teams to understand their operations, engage their people and develop solutions around the specific needs of the business.

Our programmes focus on practical implementation and measurable financial impact, while developing the skills, systems and internal capability needed for improvements to continue long after our involvement ends.

With 55+ years of combined experience, more than £50 million in cost savings delivered and over 1,000 employees trained, we combine Operational Excellence expertise with shop floor to boardroom experience and a people-centred approach to sustainable improvement.